Direct Air Capture (DAC) is a technology designed to extract carbon dioxide (CO2) directly from the ambient air. The process involves ambient air passing through a separator that removes a portion of the CO2, resulting in a highly concentrated form of CO2 that can be utilized for various applications.

PlasmaAir AG has developed a pilot plant to separate CO2 from the ambient air on behalf of the ZSW (Center for Solar Energy and Hydrogen Research Baden-Württemberg). This facility serves as a technology demonstrator, producing approximately 10 kg/h of highly concentrated CO2 (> 99.5% by volume). Installed at the ZSW in Stuttgart Vaihingen, the plant functions as a testbed for process qualification. It is a key component of the “Direct Air Capture made in Baden-Württemberg” project, funded by the Baden-Württemberg Ministry of Transport and the Baden-Württemberg Ministry of Economic Affairs.

PlasmaAir AG and ZSW have established a cooperation and licensing agreement to advance the development and commercialization of this technology. PlasmaAir plans to further industrialize and market ZSW’s DAC technology.

Several potential applications for the CO2 produced through this process include

Production of synthetic fuels

Creation of raw materials for the chemical industry

Storage in underground reservoirs

The market adoption of these applications will depend on factors such as the cost of the extraction process and the purity of the CO2. The primary objective of this pilot plant is to accurately determine these parameters and develop scaling concepts based on the findings.

The process

The process employed is an absorption-desorption technique. During the absorption phase, CO2 is separated from the ambient air using a liquid absorbent. An amine-water mixture serves as the absorbent, which flows in cross-current with the gas phase inside the column. The CO2 from the air is absorbed by this liquid. In the parallel desorption process, the CO2 is extracted from the liquid using thermal energy at approximately 100°C, resulting in a highly concentrated and pure form of CO2 for further use.